Countersunk Rudder Wedge

30th June 2009

Today I countersunk the rudder trailing edge AEX wedge. First I matchdrilled a piece of scrap angle to one of the skins. These holes provide a guide for the countersink bit pilot to stop it wandering, especially when doing the second side.

Matchdrilling the angle

Matchdrilling the angle

I then cleco’d the wedge to the angle and countersunk both sides of each hole.

Wedge with countersunk holes. Looks good!

Wedge with countersunk holes. Looks good!

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Finished the last of the rudder skeleton parts off and prepped them for paint. Rubbed down with soapy water and a scotchbrite pad then rinsed and left to dry. They will get a quick wipe with acetone just before the paint goes on.

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Dimpled Rudder parts

18th June 2009

Dimpled the rudder skins and skeleton and finished the edges of most of the skeleton parts on the 3M wheel.

I was able to dimple all the holes on the skins with the the pneumatic squeezer which made it quick.

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Deburred Rudder

17th June 2009

Disassembled the rudder again and deburred all the holes (both sides) - man that takes ages!

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